Turn-mill compound machining

Service Overview

Turn-mill compound machining is an advanced manufacturing process that integrates the functions of both a lathe and a milling machine, enabling multiple machining operations to be completed on a single piece of equipment. With a single setup, it allows for seamless transitions between turning, milling, drilling, and boring operations, thus avoiding the positioning errors caused by multiple setups and significantly improving part machining accuracy and production efficiency.

 

OEMach is equipped with five-axis turn-mill compound centers, specializing in the integrated machining of complex and irregular parts. Our turn-mill compound equipment uses advanced CNC systems and high-precision mechanical structures, offering a high degree of automation and intelligence. Our professional technical team has extensive machining experience, particularly in the compound machining of precision aerospace components. We excel at the precision machining of difficult-to-cut materials such as titanium alloys and high-temperature alloys. Based on the characteristics of each part and the customer’s requirements, we develop customized machining solutions that fully leverage the advantages of turn-mill compound machining, providing clients with high-quality precision parts processing services. Whether it is shaft parts, disc parts, or components with complex shapes and structures, we can achieve precise machining through turn-mill compound technology.

Capabilities

Category Description
Maximum part size Diameter × Length: 800 × 2000 mm (customizable as required)
General tolerance Dimensional tolerance: ±0.01 mm; Geometric tolerance: ±0.008 mm (customizable as required)
Delivery date For standard operations, the lead time for simple parts is 3–5 days; for complex parts or batch orders, the lead time is generally 7–10 days, subject to project evaluation.
Customization Services Processable materials include carbon steel, alloy steel, stainless steel, aluminum alloy, copper alloy, titanium alloy, and other metallic materials, as well as certain engineering plastics and other non-metallic materials. Supported processes include high-speed turning, milling, threading, eccentric machining, and more.

Our Advantages

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Quality assurance
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Customized services
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Cost reduction
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Complex shape machining capability
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High-efficiency production
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High-precision machining
Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach

Application Fields

Turn-mill compound machining is widely used across multiple industries:
Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach

Energy sector

Turn-mill compound machining is employed in the production of various shafts and connectors used in oil and natural gas extraction equipment, as well as critical transmission components for power generation machinery. We provide the energy industry with high-quality parts machining services.

Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach

Aerospace industry

For the production of shaft components in aircraft engines, connector shafts, and disc-shaped parts in aircraft structures, the high precision and complex machining capabilities of turn-mill compound processes guarantee the quality and reliability of aerospace parts.

Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach

Automotive industry

Used for machining critical automotive engine parts such as crankshafts, camshafts, half-shafts, and all types of shaft and disc components for transmission systems, meeting the sector’s demands for high-precision, large-volume parts manufacturing.

Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach

Machinery manufacturing

Applied in the machining of various shafts and discs, such as motor shafts, gear shafts, couplings, flanges, and more. This process enhances part accuracy and production efficiency, ensuring the quality and performance of mechanical products.

Frequently Asked Questions

Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach
If a part requires special surface treatment, will post-processing after turn-mill compound machining affect the precision?
We reserve an appropriate machining allowance during turn-mill compound machining to accommodate subsequent surface treatment processes. Moreover, during surface treatment, we employ suitable processes and equipment, strictly controlling deformation and other influencing factors to minimize any impact on precision, ensuring the final product meets the required accuracy standards.
Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach
How are the costs of turn-mill compound machining determined?
Although turn-mill compound machining equipment is relatively expensive, from a long-term and overall perspective, it offers significant cost advantages by reducing the number of machines and fixtures required, improving machining efficiency and product quality consistency, and lowering the scrap rate. Especially in batch production or for complex part machining, the overall cost may actually decrease. The specific cost will vary depending on factors such as part complexity, production volume, and material selection.
Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach
What special-shaped parts can be produced with turn-mill compound machining?
Turn-mill compound machining can handle components with eccentric structures, irregular contours, helical grooves, and combined planar and rotary features. For instance, it can mill flats and keyways on shaft-type parts, as well as manufacture threaded shafts with complex helical profiles.
Turning and Milling Combined Processing Service _ Complex Irregular Part Processing Factory _OEMach
What are the advantages of turn-mill compound machining compared to traditional turning and milling?
Turn-mill compound machining allows for multiple operations to be completed in a single setup, reducing the number of clampings and minimizing cumulative errors, which enhances machining accuracy. At the same time, the integration of multiple machining functions improves production efficiency and shortens lead times. This process is also capable of handling more complex part geometries and offers greater flexibility, whereas traditional turning and milling typically require multiple machines and repeated setups to accomplish similar work.
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